TERRACO TERRAROC NS 100

TERRACO TERRAROC NS 100 is a general purpose non-shrink cementitious grout designed for narrow void grouting, flow screeds and anchoring of a wide variety of fixings.

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PRODUCT DESCRIPTION

TERRACO TERRAROC NS 100 is a general purpose non-shrink cementitious grout designed for narrow void grouting, flow screeds and anchoring of a wide variety of fixings. Its non-shrink and free flowing properties are ideally suited for ramming, pumping or pouring. The simple addition of a required amount of water determinesits wide range of applications. Due to its early strength development it allows for quick return to service of grouted areas.

PROPERTIES & BENEFITS

TERRACO TERRAROC NS 100 is a pre-mixed blend of graded silica, Portland cement and additives with the following properties:

  • Early strength development.
  • Non-shrink.
  • Can be poured or pumped.
  • High compressive strength.
  • Chloride free.
  • Extensive workability.

AREAS OF USE

TERRACO TERRAROC NS 100 is designed for use in the following areas:

  • Narrowing void grouting (flowable state).
  • Grouting of anchor bolts and manholes.
  • Installation of fencing or boundary posts.
  • Where grouting of between 10 to 100mm is required (refer to bulking procedure).
  • Concrete floor repairs and screeds.
  • Machine and pump plinths.

SURFACE PREPARATION

Ensure that all dust, dirt and foreign matter are brushed and scraped away. Also ensure the surfaces are free from salts, oil, grease and ridges, and protect all adjacent surfaces not to be covered.This must be removed either chemically or mechanically. The surface where TERRACO TERRAROC NS 100 is to be applied must be saturated with water for not less than 2 hours prior to application. Alternatively TERRACO TERRABOND ‘A’ or an epoxy primer (TERRACO EPIROK EP 1) must be applied to the substrate and the TERRACO TERRAROC NS 100 placed whilst primer is still wet.

MIXING INSTRUCTIONS

Place 3.5 Litres of cold water (25ºC) in the mixing vessel. Empty entire contents of 25kg bag TERRACO TERRAROC NS 100 into the water whilst mixing with a mechanical mixer. Add additional 500ml water (maximum) to mixture to desired consistency. Mix for 5 minutes and then place or pump.

SPECIFICATION

  • Ensure adequate labour is at hand to have continuous mixing and placing of TERRACO TERRAROC NS 100.
  • Remove excess water from substrate if saturated with water, if temperature is above 33ºC place grout
    immediately after mixing.
  • When grout is partially set, trim edges and float to desired finish.

Bulking of TERRACO TERRAROC NS 100 for floor screeds:

  1. TERRACO TERRAROC NS 100 can be bulked using clean silica sand (0.6 – 1.2mm) at a mixing ratio of 1:1
    where screeds of between 20 – 50mm are required.
  2. For screeds above 50mm, TERRACO TERRAROC NS 100 can be bulked with clean 10mm graded stone at
    the ratio of 1:1.
  3. The stone size should never exceed one third of final thickness of floor.
  4. When bulking with silica aggregate or stone the quantity of water required will be between 9% and 10%
    (4.5 – 5.0 L per 50 kg mix).

CURING

Keep surface damp and covered with plastic sheeting or damp hessian cloth. The surface can also be kept
damp with a fine water spray. The curing must be continuous for 3 days. Care must be taken where grout is
covered by hessian cloth or plastic, ensure that these surfaces are kept damp. On exposed vertical surfaces a
curing compound can be applied.

HEALTH & SAFETY

Refer to the relevant Material Safety Data Sheet.

PACKAGING & STORAGE

TERRACO TERRAROC NS 100 is supplied in 25kg paper bags.Product should be stored in a clean, dry area, protected from direct sunlight and extreme heat and cold.
Unopened containers can be stored for 12 months. Use oldest material first.

Product

Pre-mixed blend of graded silica, Portland cement and additives.

Binder

Hydraulic.

Colours

Grey

Setting Time

Initial setting time: 300 minutes. BS EN 196-3-95
Final setting time: 480 minutes. BS EN 196-3-95

Compressive Strength

25 N/mm² @ 1 day. BS 1881 part 116:1983
53.5 N/mm² @ 7 days. BS 1881 part 116:1983
64.5 N/mm² @ 28 days. BS 1881 part 116:1983

Flexural Strength

7.3 N/mm² @ 7 days. BS 4551 part 1:1998
8.9 N/mm² @ 28 days. BS 4551 part 1:1998

Wet Density

2320 kg/m³ (80 Bags TERRACO TERRAROC NS 100 mixed will yield 1 m³).

Expansion Characteristics

Controlled expansion will occur in the unset material to ensure that the grout, when cured, will continue to occupy its original volume within the confines of the void in which it was placed. ASTM 940

Material Consumption

One bag (25kg) of TERRACO TERRAROC NS 100 mixed with water will yield 12 litres.

Packaging

25kg paper bags.

Storage

12 months in original unopened containers.